Modern industrial processes demand more than simple start/stop control. Jagdish Electro Automation programs and integrates PLC/HMI/SCADA systems that give your plant precise, automated, and monitored control — reducing human error, improving throughput, and providing real-time data for better decisions.
PLC Programming & Integration
We work across all major PLC platforms, with certified experience on Siemens TIA Portal (S7-1200, S7-1500, LOGO!), Omron CX-Programmer, Delta ISPSoft, and Allen-Bradley Studio 5000/RSLogix. Our programming follows IEC 61131-3 standards using Ladder Diagram, Function Block, and Structured Text.
- Sequence control, process interlocking, and safety shutdown logic
- PID control loops for temperature, pressure, flow, and speed
- Communication setup: Profibus, Profinet, Modbus RTU/TCP, DeviceNet
- Fault logging, alarm management, and historical trending
- Complete documentation: I/O list, P&ID, control narrative, test reports
HMI Panel Design
We design operator-friendly HMI screens using Siemens WinCC, Delta DOP series, and Weintek panels. A well-designed HMI means operators can monitor the whole process at a glance and respond fast to alarms.
- Process overview screens, trend graphs, and alarm screens
- Recipe management for products or setpoint variants
- Multi-level password access for operators and engineers
- Available in 7" to 21" touchscreen formats
SCADA Systems
For large plants or multi-machine monitoring, we design and implement SCADA systems that aggregate data from all PLCs into a central control room interface. Remote monitoring over Ethernet, Wi-Fi, or GSM is standard.
- Wonderware, Ignition (Inductive Automation), or WinCC SCADA platforms
- Real-time dashboards for production managers and plant heads
- SMS/email alerts on critical alarms
- Data logging and shift reports exported to Excel/PDF
- OPC-UA connectivity for ERP/MES integration
Application: Ceramic Industry Automation
Morbi's ceramic factories benefit enormously from PLC automation. Key applications we've delivered:
- Kiln temperature zone control with PID loops — consistent tile quality
- Ball mill speed and timer automation with batch tracking
- Spray dryer combustion control with gas valve automation
- Glazing line conveyor synchronisation via Profibus network
- Press machine cycle automation and die pressure monitoring
Frequently Asked Questions
We work with Siemens (S7-1200, S7-1500, S7-300, LOGO!), Omron (CP, CJ, NJ series), Delta (DVP, AS series), Allen-Bradley (MicroLogix, CompactLogix), and Mitsubishi (FX, iQ-R series). We recommend the best platform for your application and budget.
Yes — retrofitting older relay-logic machines with PLC systems is one of our most common projects. We assess the existing machine, propose a scope of work, and implement PLC control with minimal production downtime.
Absolutely. All our projects are delivered with full program source code (unlocked), commented code, I/O list, functional description, and maintenance manual. You own the complete project file.